Sharpening Procedures

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We can understand you might be a bit nervous about trusting your blades to us.

See the equipment we use, and sharpening procedures we follow for knives like yours - we illustrated our sharpening process for most types of blades.

We sharpen with jigs that adjust to blade thickness and set symmetric bevels, and maintain persistent edge angle, controlled with a laser protractor in the process of sharpening. You can specify any edge angle for your blade.

See to yourself, we withhold no information about our sharpening routines.

 

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Japanese single-bevel >

 

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Japanese single-bevel blade

 

Video >>

 

Measure the existing edge angle with a laser protractor, if ordered to reproduce.

(Our default for quality high-carbon Japanese knives is 16 degrees; lower-end knives we sharpen at 20 degrees.)

 

Clamp in a knife jig.

Using our Frontal Vertical Base at the front of the Tormek, position the knife so that the backside edge rests on the wheel with the knife jig parallel to the top of your Tormek.
Polish the flat back on the Japanese wheel SJ-250 horizontally - initially do just 2 passes.
You will get a narrow polished strip all along the edge; don't bother if it is not ideally uniform at this step.

 

Set the grinding angle using our computer software "Grinding Angle Setter".

 

Grind the bevel side into the edge on a coarse wheel, e.g. SG-250 grit 220, or diamond wheel DC-250, or a CBN wheel.

 

Using our Frontal Vertical Base at the front of the Tormek, polish the flat back on the Japanese wheel SJ-250 horizontally; usually 1 pass is OK.

 

With the help of our computer software "Grinding Angle Setter" calculate the Universal Support height for the next grinding wheel.

Grind the bevel side into the edge on a fine wheel, e.g. a 10” Japanese wheel JIS 800, or a diamond or CBN wheel #1000-1200.
Typically it takes 2-4 passes.

 

With the help of our software for the Frontal Vertical Base calculate the Universal Support height for honing on the leather wheel.

 

Hone the beveled side at the edge angle on the Tormek leather wheel with the Tormek honing paste; typically 2-4 passes.

 

Using the Frontal Vertical Base, deburr the flat back on the Japanese wheel SJ-250 by 1 horizontal pass.

 

Finish on a hanging strop by 6-10 passes alternating sides.

 

Test sharpness.

 

Measure the existing edge angle with a laser protractor, if ordered to reproduce.

(Our default for quality high-carbon Japanese knives is 16 degrees; lower-end knives we sharpen at 20 degrees.)

 

Clamp in a knife jig.

Using our Frontal Vertical Base at the front of the Tormek, position the knife so that the backside edge rests on the wheel with the knife jig parallel to the top of your Tormek.
Polish the flat back on the Japanese wheel SJ-250 horizontally - initially do just 2 passes.
You will get a narrow polished strip all along the edge; don't bother if it is not ideally uniform at this step.

 

Set the grinding angle using our computer software "Grinding Angle Setter".

Jig-Support-Wheel relations are calculated by computer scripts, and set with 0.1 degree accuracy.

Grind the bevel side into the edge on a coarse wheel, e.g. SG-250 grit 220, or diamond wheel DC-250, or a CBN wheel.

Using our Frontal Vertical Base at the front of the Tormek, polish the flat back on the Japanese wheel SJ-250 horizontally; usually 1 pass is OK.

With the help of our computer software "Grinding Angle Setter" calculate the Universal Support height for the next grinding wheel.

Grind the bevel side into the edge on a fine wheel, e.g. a 10” Japanese wheel JIS 800, or a diamond or CBN wheel #1000-1200.
Typically it takes 2-4 passes.

With the help of our software for the Frontal Vertical Base calculate the Universal Support height for honing on the leather wheel.

Hone the beveled side at the edge angle on the Tormek leather wheel with the Tormek honing paste; typically 2-4 passes.

Using the Frontal Vertical Base, deburr the flat back on the Japanese wheel SJ-250 by 1 horizontal pass.

Finish on a hanging strop by 6-10 passes alternating sides.

Test sharpness

 

 

 

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