Sharpening Procedures

Ranking knife brands by CATRA

 

Quality & Service

Industrial assessment

Knife rental

Proprietary 7-Carcasses Edge

 

Equipment we use

 

Sharpening procedures >

 

Guarantee

 

Sharpening resources

Sharpness testing

Edge stability testing

 

Sharpening Shop

 

Celebrities, press, exhibitions

Our industrial customers

Contact

 

Feedback

We can understand you might be a bit nervous about trusting your blades to us.

See the equipment we use, and sharpening procedures we follow for knives like yours - we illustrated our sharpening process for most types of blades.

We sharpen with jigs that adjust to blade thickness and set symmetric bevels, and maintain persistent edge angle, controlled with a laser protractor in the process of sharpening. You can specify any edge angle for your blade.

See to yourself, we withhold no information about our sharpening routines.

 

Carbon steels

Stainless mainstream (e.g. kitchen & butcher knife)

High-end and tool steels

 

Ceramic >

 

Folding knife
Japanese single-bevel

Cleaver

Convex blade

Concave & Recurve blade

Straight edge, sheepsfoot

Serrated knife

Scissors

Hatchet, tomahawk & axe

Ceramic

Ceramic knives are sharpened with CBN or diamond wheels.

What we know of steel sharpening cannot be extrapolated to ceramic blades.
Sharpenging through micro-chipping is the most plausible mechanism - instead of actually cutting the ceramic, diamond/CBN particles remove material by chipping it away.
Unlike steel blades, where you get a well cutting edge off the grit #400, and a shaving edge off #1000, the ceramic edge will be blunt after #400, and hardly cutting after #1000 - it has to be sharpened further with the finer 10 micron, 5-6 micron and 2.5 micron diamonds to get it sharp.

The BESS scores we get in the process of sharpening ceramic correlate with the abrasive grit more than the steel:
CBN#400 gives 500-700 BESS - CBN#600 gives 500 BESS - CBN#1000 gives 280-400 BESS - 5 micron diamond 105-120 BESS - and 0.5 micron diamond 55-90 BESS.

 

A well sharpened ceramic knife typically has sharpness of around 200 BESS.

 

Our default for ceramic knives is 30 degrees included - see our research on the best edge angle for ceramic knives

 

Clamp in a jig matching the blade thickness.

Set the grinding angle using our computer software.

 

Shape the bevel on a coarse CBN/Diamond wheel grit 160 or 200.

 

Sharpen on a 10” CBN wheel, grit 400 or 600.

Continue on a 10” CBN wheel, grit 1000.

Read more>>

 

Continue to controlled-angle honing on a 10” paper wheel with 10 micron, 5 micron and then 2.5 micron diamond paste.

 

Finish with controlled-angle honing on a 10” paper wheel with a mix of 0.5/0.25 micron diamond paste.

Test sharpness.

 

Measure the existing edge angle with a laser protractor, if ordered to reproduce.

Clamp in a jig matching the blade thickness.


Set the grinding angle using our computer software.

Jig-Support-Wheel relations are calculated by computer scripts, and set with 0.1 degree accuracy.

Shape the bevel on a coarse CBN/Diamond wheel grit 160 or 200.

Sharpen on a 10” CBN wheel, grit 400 or 600.

Read more>>

Continue on a 10” CBN wheel, grit 1000.

Continue to controlled-angle honing on a 10” paper wheel with 10 micron, 5 micron and then 2.5 micron diamond paste.

Finish with controlled-angle honing on a 10” paper wheel with a mix of 0.5/0.25 micron diamond paste.

Test sharpness

 

 

 

Copyright 2017 by Knife Grinders